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Grantee Research Project Results

Selective Elimination of Waste in a Metal Finishing Operation

EPA Contract Number: 68D30125
Title: Selective Elimination of Waste in a Metal Finishing Operation
Investigators: Sunthankar, Mandar
Small Business: IonEdge Corporation
EPA Contact: Richards, April
Phase: I
Project Period: September 1, 1993 through March 1, 1994
Project Amount: $50,000
RFA: Small Business Innovation Research (SBIR) - Phase I (1993) RFA Text |  Recipients Lists
Research Category: SBIR - Pollution Prevention , Pollution Prevention/Sustainable Development , Small Business Innovation Research (SBIR)

Description:

Chromate conversion coatings are routinely applied to cadmium in electroplating. This metal finishing process generates large quantities of hazardous hexavalent chromium and heavy-metal waste. This is a major environmental concern. Consequently, an environmentally benign coating finish is proposed as a suitable alternative to the chromate conversion coating. This coating will be applied using the unique dry plating process developed at IonEdge Corporation. This benign material will eliminate chromium waste in cadmium plating. Simultaneously, the dry plating will eliminate liquids, and will in situ recycle solid cadmium. In this research, the feasibility of applying a desired quality of this material to the dry plated cadmium will be investigated. Variation in its physical properties related to the processing conditions will be studied. A successful demonstration of this new concept could result in total elimination of hazardous liquids in a cadmium plating operation. In addition, the dry plating will minimize solid waste.

Supplemental Keywords:

Sustainable Industry/Business, Scientific Discipline, Waste, Water, Toxics, Hazardous, National Recommended Water Quality, Technology for Sustainable Environment, Engineering, Chemistry, hexavalent chromium, Environmental Chemistry, 33/50, Engineering, Chemistry, & Physics, Wastewater, cleaner production/pollution prevention, New/Innovative technologies, Environmental Engineering, heavy metals, source reduction, chromium & chromium compounds, Chromium, coatings, pollution prevention, cadmium, plating wastes, chromium plating, metal finishing , electroplating, cadmium & cadmium compounds, coating formulations, chromate substitution, alternative materials, plating, metal plating, chromate, alternative coatings, coating processes, metal plating industry, pollution control, metal finishing

Progress and Final Reports:

  • Final
  • SBIR Phase II:

    Environmentally Benign Alternative to Chromate Conversion

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    The perspectives, information and conclusions conveyed in research project abstracts, progress reports, final reports, journal abstracts and journal publications convey the viewpoints of the principal investigator and may not represent the views and policies of ORD and EPA. Conclusions drawn by the principal investigators have not been reviewed by the Agency.

    Project Research Results

    • Final
    • SBIR Phase II

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    Last updated April 28, 2023
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